XD-R8 8-Station Rotary Die Cutting Machine

1. Machine Overview

The XD-R8 8-station rotary die cutting machine is an integrated multi-station rotary die-cutting equipment, suitable for composite, die-cutting and waste stripping of multi-layer composite materials such as neutral grounding plates, ECG electrodes, TENS electrodes and medical adhesive tapes. The whole machine is equipped with 8 independent processing stations, which can complete multiple procedures including unwinding, multi-layer lamination, film covering, half-cut die-cutting, full-cut forming, multi-layer waste stripping, slitting and winding synchronously. One-time material feeding completes the whole forming process, eliminating the transfer between multiple pieces of equipment and greatly improving production efficiency. Each station is independently controlled by servo motors, featuring high die-cutting precision and quick die change, suitable for mass processing of multi-layer composite medical consumables.

Its maximum processing speed reaches 120 meters per minute. It supports processing of various medical rolls such as conductive foam, non-woven fabric, conductive adhesive, release paper and copper & aluminum foils, and is widely used in mass production of surgical grounding plates and semi-finished ECG electrodes.

2. Technical Parameters

3. Machine Functions

[1] Independent Servo Linkage Control for 8 Stations: 8 stations are driven by independent servo motors with separately adjustable speed and tension to avoid stretching and dislocation during multi-layer lamination.

[2] Integrated Processing of Multi-material Composites: One-time material feeding completes full procedures including multi-layer lamination, film covering, die-cutting, layered waste stripping, slitting and winding.

[3] Rapid Rotary Die Replacement Structure: Quick-disassembly die holder design; no need to disassemble the whole machine to replace rotary dies, cutting model switching time by 70%.

[4] Automatic Layered Waste Stripping System: Multi-layer waste materials are separately wound and stripped synchronously without waste adhesion, delivering neat edges of finished products.

[5] 7-inch Chinese & English Touch PLC System: Bilingual operation touch screen with centralized adjustment and display of speed, tension and counting parameters of each station.

[6] Full-process Output & Meterage Statistics: Real-time statistics of processing meterage, finished product quantity and total machine running hours, with exportable production data.

[7] Storage of 100 Sets of Composite Production Processes: It can store tension and speed process formulas for different layers and materials for one-click recall.

[8] Automatic Alarm & Shutdown for Material Shortage / Material Breakage: It will automatically alarm and shut down when the unwinding roll runs out or the coil breaks to prevent idle cutting and wear of rotary dies.

[9] Real-time Full-station Fault Monitoring & Protection: It triggers real-time alarms for abnormal tension, servo overload and die holder faults, and automatically shuts down to protect precision components.

4. Machine Advantages

8-station integrated design: One machine replaces multiple single machines, reducing transfer procedures and factory floor occupation

Ultra-high die-cutting precision: ±0.03mm repeat positioning accuracy for stable dimensions of multi-layer medical consumables

Wide-width processing compatibility: Maximum 320mm width roll material, suitable for synchronous die-cutting of grounding plates and multi-row electrodes

High-speed mass production: Maximum feeding speed of 120 meters per minute for sufficient capacity of large-batch orders

Quick die change: Quick-disassembly die holder structure greatly shortening debugging time for product switching

Full-material compatibility: Universal for medical rolls such as non-woven fabric, conductive adhesive, copper foil, release film and foam