【XD-R8 8-Station Rotary Die Cutting Machine】

Equipment Overview

The XD-R8 8-station rotary die cutting machine is an integrated multi-station rotary die-cutting equipment, suitable for composite, die-cutting and waste stripping of multi-layer composite materials such as neutral grounding plates, ECG electrodes, TENS electrodes and medical adhesive tapes. The whole machine is equipped with 8 independent processing stations, which can complete multiple procedures including unwinding, multi-layer lamination, film covering, half-cut die-cutting, full-cut forming, multi-layer waste stripping, slitting and winding synchronously. One-time material feeding completes the whole forming process, eliminating the transfer between multiple pieces of equipment and greatly improving production efficiency. Each station is independently controlled by servo motors, featuring high die-cutting precision and quick die change, suitable for mass processing of multi-layer composite medical consumables.

Its maximum processing speed reaches 120 meters per minute. It supports processing of various medical rolls such as conductive foam, non-woven fabric, conductive adhesive, release paper and copper & aluminum foils, and is widely used in mass production of surgical grounding plates and semi-finished ECG electrodes.

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Core Technical Parameters

● Equipment Name: 8-Station Rotary Die Cutting Machine
● Model: XD-R8
● Max Processing Speed: 120m/min
● Die-cutting Repeat Accuracy: ±0.03mm
● Number of Stations: 8 independent processing stations
● Max Width of Material Roll: 320mm
● Max Outer Diameter of Material Roll: 0–600mm
● Die-cutting Thickness Range: 0.05~3.0mm multi-layer composite materials
● Overall Machine Dimension: 5600*1450*1900mm
● Machine Weight: 2.3T
● Rated Power: 11KW
● Operating Voltage: 380V three-phase power supply
● Operating Air Pressure: 0.6~0.7MPa

Core Machine Functions

【1】Independent Servo Linkage Control for 8 Stations

8 stations are driven by independent servo motors with separately adjustable speed and tension to avoid stretching and dislocation during multi-layer lamination.

【2】Integrated Processing of Multi-material Composites

One-time material feeding completes full procedures including multi-layer lamination, film covering, die-cutting, layered waste stripping, slitting and winding.

【3】Rapid Rotary Die Replacement Structure

Quick-disassembly die holder design; no need to disassemble the whole machine to replace rotary dies, cutting model switching time by 70%.

【4】Automatic Layered Waste Stripping System

Multi-layer waste materials are separately wound and stripped synchronously without waste adhesion, delivering neat edges of finished products.

【5】7-inch Chinese & English Touch PLC System

Bilingual operation touch screen with centralized adjustment and display of speed, tension and counting parameters of each station.

【6】Full-process Output & Meterage Statistics

Real-time statistics of processing meterage, finished product quantity and total machine running hours, with exportable production data.

【7】Storage of 100 Sets of Composite Production Processes

It can store tension and speed process formulas for different layers and materials for one-click recall.

【8】Automatic Alarm & Shutdown for Material Shortage / Material Breakage

It will automatically alarm and shut down when the unwinding roll runs out or the coil breaks to prevent idle cutting and wear of rotary dies.

【9】Real-time Full-station Fault Monitoring & Protection

It triggers real-time alarms for abnormal tension, servo overload and die holder faults, and automatically shuts down to protect precision components.

Equipment Advantages

8-station integrated designOne machine replaces multiple single machines, reducing transfer procedures and factory floor occupation
Ultra-high die-cutting precision±0.03mm repeat positioning accuracy for stable dimensions of multi-layer medical consumables
Wide-width processing compatibilityMaximum 320mm width roll material, suitable for synchronous die-cutting of grounding plates and multi-row electrodes
High-speed mass productionMaximum feeding speed of 120 meters per minute for sufficient capacity of large-batch orders
Quick die changeQuick-disassembly die holder structure greatly shortening debugging time for product switching
Full-material compatibilityUniversal for medical rolls such as non-woven fabric, conductive adhesive, copper foil, release film and foam