XD-S1 Single-Lane Fully Automatic Wet Gel ECG Electrode Production Equipment

1. Machine Overview

The XD-S1 wet gel ECG electrode special production line is customized for electrodes containing conductive hydrogel. It is equipped with a sealed precision wet gel coating system to solve industry pain points such as gel overflow, gel drying and uneven thickness. The whole machine integrates processes including release film unwinding, quantitative conductive gel coating, electrode button lamination, water-retention film covering, die-cutting, waste stripping, conductivity testing and finished product winding. The sealed constant-temperature gel tank avoids gel volatilization, with micron-level adjustable coating thickness and stable water retention period of finished products.

Its standard production capacity reaches 105 pieces per minute. It is suitable for mass production of medical disposable monitoring wet gel electrodes and physical examination ECG wet gel electrodes, featuring uniform gel coating, stable conductivity of finished products and compliance with export medical consumable standards.

2. Technical Parameters

3. Machine Functions

[1] Sealed Constant-temperature Wet Gel Coating System: Constant-temperature sealed gel tank prevents gel volatilization, with micron-adjustable coating thickness to eliminate defective products caused by gel overflow or insufficient gel.

[2] Synchronous Linkage Control for All Stations: All stations including unwinding, coating, lamination, die-cutting and waste stripping run synchronously for high dimensional consistency of finished products.

[3] Compatible Production of Multiple Wet Gel Base Materials: It supports various medical conductive hydrogels and quick switching of non-woven fabric & release film base materials.

[4] Intelligent Conductivity Testing & Rejection for Electrode Buttons: It detects conductivity in real time; defective products will stop gel coating and be separated and rejected automatically to prevent defective goods from being put into storage.

[5] Automatic Lamination Mechanism for Water-retention Film: The water-retention film is laminated immediately after gel coating to lock gel moisture and extend the shelf life of electrodes.

[6] Chinese & English Intelligent Touch Control System: Bilingual operation interface with visual adjustment of coating thickness, speed and temperature parameters.

[7] Storage of 35 Sets of Wet Gel Process Parameters: It can store gel formulas and coating thickness processes for one-click recall without repeated debugging during model switching.

[8] Dual Alarm & Shutdown for Gel Shortage / Material Shortage: It triggers acousto-optic alarms and automatic shutdown when raw materials run out or the gel tank liquid level is too low to avoid waste materials caused by empty coating.

[9] Real-time Full-machine System Fault Monitoring: It monitors the operating status of coating, constant-temperature and transmission stations, and automatically shuts down to protect core gel pipeline components in case of abnormality.

4. Machine Advantages

Special wet gel system: Constant-temperature sealed coating solves industry pain points of gel volatilization and uneven thickness

Precision micron coating: ±0.02mm high-precision control of gel thickness for stable and unified conductivity

Instant water-retention film lamination: Automatic lamination of water-retention film after coating to extend electrode shelf life

Low defective rate: Real-time conductivity testing intercepts defective products with insufficient gel or missing conductive snaps in advance

Formula storage: 35 sets of gel processes stored for quick switching of various wet gel electrode specifications

Medical export standard: Whole machine adopts anti-corrosion stainless steel structure to meet clean production requirements of medical consumables