XD-F1 Fully Automatic Disposable ECG Electrode Production Equipment

1. Machine Overview

Disposable ECG electrode production line

The XD-F1 fully automatic ECG electrode production line is developed for disposable ECG electrodes. It integrates automatic processes including die-cutting, gel dispensing, lamination, film covering, waste stripping, conductivity testing and defective product rejection. It features stable operation, high yield rate and strong compatibility, and serves as the standard main equipment for mass production of ECG electrodes.

Its standard production capacity reaches 110 pieces per minute. It supports quick switching of various base materials and customized molds for special-shaped, round and square electrodes, and is suitable for mass standardized production of ECG electrodes used in hospital physical examinations and patient monitors.

2. Technical Parameters

Machine name:	Disposable ECG electrode production line
Model:	XD-F1
Max output speed:	110pcs/min
Die-cutting accuracy:	±0.5mm
Positioning accuracy:	±0.5mm
Station positioning accuracy:	≤±0.1mm
Max width of raw material:	100mm
Max outer diameter of material roll:	450mm
Max width of finished product:	90mm
Dimensions:	4000×800×1800mm
Net weight:	1T
Rated power:	4KW
Rated voltage:	DC 220V
Rated air pressure:	0.65MPa

3. Machine Functions

[1] Synchronous Linkage Control for All Stations: All stations of the machine run synchronously with unified beat, stable operation and no dislocation deviation.

[2] Multi-substrate Compatible Production: It supports interchangeable production of various medical base materials, with strong flexibility, quick model switching and high versatility.

[3] Rapid Mold Switching System: It is compatible with various special-shaped cutting dies, enabling quick switching of product styles to meet orders of multiple categories.

[4] Intelligent Conduction Testing & Rejection for Electrode Buttons: Real-time conductivity detection is carried out on the whole production line. Defective products will be blocked from gel dispensing and forming and automatically rejected to prevent defective goods from flowing into finished product area.

[5] Chinese & English Intelligent Operating System: The human-machine interface supports bilingual switching for domestic and foreign operators, with intuitive and easy operation.

[6] Intelligent Output Statistics System: It counts real-time per-minute output, total accumulated output and total machine running hours, with visualized production data.

[7] Production Process Parameter Storage Function: 30 sets of production process formulas can be stored for one-click recall, realizing zero debugging cost during model switching.

[8] Intelligent Alarm & Shutdown for Material Shortage / Material Breakage: It will automatically alarm and shut down when raw materials run out or the coil is abnormal, avoiding idling, material waste and equipment damage.

[9] Full-system Fault Monitoring & Early Warning: It monitors the operating status of the whole machine in real time, and will automatically alarm and shut down for protection in case of abnormality to guarantee the service life of the equipment.

4. Machine Advantages

High-speed mass production:Stable industrial mass production speed of 110 pieces per minute

Ultra-high precision:Dual-precision control system for highly consistent finished products

Full-automatic unmanned operation:Fully automatic process from raw materials to finished products

Intelligent detection and rejection:100% electrode conductivity inspection for ultra-high yield rate

Flexible production:Compatible with multiple materials, specifications and product shapes

Low failure rate:Mature and stable industrial control system suitable for long-term continuous production

Export standardized configuration:Full English parameter system to meet overseas customers' factory audit standards