XD-F1 Fully Automatic ECG Electrode Production Line - Full Process Intelligent Manufacturing & Quality Testing Equipment Introductiong

This video showcases our XD-F1 Fully Automatic Disposable ECG Electrode Production Equipment, a high-speed integrated intelligent production line specially developed for medical disposable ECG electrodes that integrates full-automatic working procedures including die-cutting, gel dispensing, lamination, film covering, waste stripping, conductivity testing and defective product rejection, featuring stable running performance, high finished product yield and wide compatibility as the standard core equipment for mass manufacturing of medical consumables, it delivers a standard production capacity of 110 pieces per minute, supports fast switching of multiple base materials and customized molds for round, square and special-shaped electrodes to fit large-scale standardized production of ECG electrodes applied in hospital physical examination and patient monitoring devices, its key technical specifications cover a maximum output speed of 110pcs/min, die-cutting and positioning accuracy of ±0.5mm, station positioning accuracy within ±0.1mm, maximum raw material width of 100mm, maximum material roll outer diameter of 450mm, maximum finished product width of 90mm, overall machine dimensions of 4000×800×1800mm, total weight of 1 ton, rated power of 4KW, DC 220V operating voltage and 0.65MPa working air pressure, the machine is equipped with nine core functional modules including synchronous linkage control for all stations to ensure unified operation beat without dislocation deviation, multi-substrate compatible production with flexible fast mold change, rapid mold switching system for diverse product styles, intelligent electrode button conductivity testing and automatic defective rejection to stop faulty items entering finished product areas, bilingual Chinese and English intelligent human-machine operating system for simple operation by domestic and overseas workers, real-time visualized intelligent output statistics system tracking minute output, total accumulated yield and machine running hours, production formula storage function saving up to 30 groups of process parameters for one-click recall and zero debugging cost during model replacement, automatic alarming and shutdown protection against material shortage or breakage to prevent idle operation, raw material waste and equipment damage, as well as full-system real-time fault monitoring and early warning to protect machine service life, this production line boasts prominent advantages including stable high-speed mass production at 110 pieces per minute, ultra-high machining precision brought by dual precision control system for consistent product quality, fully automatic unmanned operation covering the whole workflow from raw material feeding to finished product output, 100% full-line intelligent conductivity inspection and defective rejection to achieve ultra-high yield rate, flexible production compatibility with various materials, sizes and electrode shapes, low failure rate supported by mature stable industrial control system suitable for long-time continuous operation, and export-standardized configuration with full English parameter display to satisfy overseas customers’ factory audit standards, we are a professional manufacturer focusing on the research, development and production of full-automatic complete production lines for medical disposable consumables.