XD-F2 Dual-Lane Fully Automatic Disposable ECG Electrode Production Equipment

1. Machine Overview

Double line Disposable ECG electrode production line

The XD-F2 dual-channel ECG electrode production line adopts a dual-channel synchronous production design to output two electrodes at a time, doubling the production capacity compared with single-lane equipment. The whole machine realizes synchronous operation of dual-channel die-cutting, dual-path gel dispensing and dual-station lamination, and integrates automatic waste stripping, independent dual-channel conductivity testing and automatic rejection of defective products, which is suitable for mass orders with high production capacity. It supports quick switching of various base materials and multiple electrode specifications, with synchronous and stable overall operation and completely consistent beat of the two channels.

The maximum standard production capacity reaches 180 pieces per minute. It adopts an independent dual-channel control system; the failure of one channel will not interrupt the temporary production of the other channel, greatly reducing shutdown losses. It is the main mass production equipment for large medical consumables factories.

2. Technical Parameters

Machine name:	Dual Lane Disposable ECG Electrode Fully Automatic Equipment
Model:	XD-F2
Total Dual-Channel Production Capacity:	170-180pcs/min
Die-cutting accuracy:	±0.5mm
Positioning accuracy:	±0.5mm
Station positioning accuracy:	≤±0.1mm
Max Width of Double Channel Raw Material:	120mm
Max Outer Diameter of Material Roll:	450mm
Max Width of Single Channel Finished Product:	55mm
Dimensions:	4000×800×1800mm
Net weight:	1.6T
Rated power:	4KW
Rated voltage:	DC 220V
Rated air pressure:	0.65MPa

3. Machine Functions

[1] Synchronous Linkage Control of Dual Channels: All stations of the two channels run synchronously with unified beat and tiny production error between dual channels to guarantee the consistency of two finished electrodes.

[2] Independent Multi-purpose Dual Channels: The two channels can produce the same electrodes synchronously, or produce base materials of different specifications independently via a single channel temporarily.

[3] Rapid Mold Switching for Dual Channels: The left and right channels can switch the same cutting dies synchronously, or switch special-shaped dies separately to adapt to multi-category orders.

[4] Independent Conductivity Testing & Rejection for Dual Channels: The left and right channels separately detect the conductivity of electrode buttons; defective products from a single channel will be rejected independently without interference between the two sides.

[5] Chinese & English Touch Operating System: Large-screen bilingual human-machine interface with separate display of dual-channel output and parameters for intuitive and easy operation.

[6] Independent Output Statistics for Dual Channels: It separately records per-minute output, total accumulated output and total running hours of the left and right channels, with independent statistics of production data for the two channels.

[7] Storage of 60 Sets of Production Processes: The two channels store process formulas independently, with a total of 60 sets of production parameters available for one-click switching and recall.

[8] Independent Alarm & Shutdown for Material Shortage of Dual Channels: Only the channel with exhausted raw materials will alarm and shut down, while the other channel keeps running to reduce production downtime losses.

[9] Full-machine Fault Monitoring & Early Warning for Dual Channels: It monitors the operating status of stations on both channels in real time; abnormality of a single channel will trigger an independent alarm without forcing the whole machine to shut down.

4. Machine Advantages

Double production capacity: Dual-channel synchronous production outputs two pieces at a time, boosting capacity by 100% compared with single-lane equipment

Independent dual channels: Separate control of left and right channels; failure of one channel will not interrupt production of the other

High-precision dual-channel inspection Independent conductivity testing for dual channels with separate rejection of defective products for higher yield rate

Flexible mass production: Supports synchronous or separate production of electrodes of different specifications to adapt to multi-batch orders

Highly stable industrial control system: Mature dual-channel PLC control system supporting 24-hour non-stop continuous production

Export standardized parameters: Full English parameter panel to meet overseas customers' factory audit and export certification requirements