【XD-F2 Dual-Lane Fully Automatic Disposable ECG Electrode Production Equipment】

Equipment Overview

The XD-F2 dual-channel ECG electrode production line adopts a dual-channel synchronous production design to output two electrodes at a time, doubling the production capacity compared with single-lane equipment. The whole machine realizes synchronous operation of dual-channel die-cutting, dual-path gel dispensing and dual-station lamination, and integrates automatic waste stripping, independent dual-channel conductivity testing and automatic rejection of defective products, which is suitable for mass orders with high production capacity. It supports quick switching of various base materials and multiple electrode specifications, with synchronous and stable overall operation and completely consistent beat of the two channels.

The maximum standard production capacity reaches 220 pieces per minute. It adopts an independent dual-channel control system; the failure of one channel will not interrupt the temporary production of the other channel, greatly reducing shutdown losses. It is the main mass production equipment for large medical consumables factories.

High Speed ECG Electrode Production Line Chinese Factory Shop High Speed ECG Electrode Manufacturing Equipment Structure

Core Technical Parameters

● Equipment Name: Dual Lane Disposable ECG Electrode Fully Automatic Equipment
● Model: XD-F2
● Total Dual-Channel Production Capacity: 220pcs/minute (110pcs/min for single channel)
● Die-cutting Accuracy: ±0.5mm
● Positioning Accuracy: ±0.5mm
● Station Positioning Accuracy: ≤±0.1mm
● Max Width of Single Channel Raw Material: 100mm
● Max Outer Diameter of Material Roll: 0–450mm
● Max Width of Single Channel Finished Product: 90mm
● Overall Machine Dimension: 5200*1100*1800mm
● Machine Weight: 1.6T
● Rated Power: 7.5KW
● Operating Voltage: DC 220V
● Operating Air Pressure: 0.65MPa

Core Machine Functions

【1】Synchronous Linkage Control of Dual Channels

All stations of the two channels run synchronously with unified beat and tiny production error between dual channels to guarantee the consistency of two finished electrodes.

【2】Independent Multi-purpose Dual Channels

The two channels can produce the same electrodes synchronously, or produce base materials of different specifications independently via a single channel temporarily.

【3】Rapid Mold Switching for Dual Channels

The left and right channels can switch the same cutting dies synchronously, or switch special-shaped dies separately to adapt to multi-category orders.

【4】Independent Conductivity Testing & Rejection for Dual Channels

The left and right channels separately detect the conductivity of electrode buttons; defective products from a single channel will be rejected independently without interference between the two sides.

【5】Chinese & English Touch Operating System

Large-screen bilingual human-machine interface with separate display of dual-channel output and parameters for intuitive and easy operation.

【6】Independent Output Statistics for Dual Channels

It separately records per-minute output, total accumulated output and total running hours of the left and right channels, with independent statistics of production data for the two channels.

【7】Storage of 60 Sets of Production Processes

The two channels store process formulas independently, with a total of 60 sets of production parameters available for one-click switching and recall.

【8】Independent Alarm & Shutdown for Material Shortage of Dual Channels

Only the channel with exhausted raw materials will alarm and shut down, while the other channel keeps running to reduce production downtime losses.

【9】Full-machine Fault Monitoring & Early Warning for Dual Channels

It monitors the operating status of stations on both channels in real time; abnormality of a single channel will trigger an independent alarm without forcing the whole machine to shut down.

Equipment Advantages

Double production capacityDual-channel synchronous production outputs two pieces at a time, boosting capacity by 100% compared with single-lane equipment
Independent dual channelsSeparate control of left and right channels; failure of one channel will not interrupt production of the other
High-precision dual-channel inspectionIndependent conductivity testing for dual channels with separate rejection of defective products for higher yield rate
Flexible mass productionSupports synchronous or separate production of electrodes of different specifications to adapt to multi-batch orders
Highly stable industrial control systemMature dual-channel PLC control system supporting 24-hour non-stop continuous production
Export standardized parametersFull English parameter panel to meet overseas customers' factory audit and export certification requirements