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XD-F2 Dual-Lane ECG Electrode Production Line - 180pcs/min High-Efficiency Dual-Channel Intelligent Manufacturing

Type: Machine Author: Shanghai Zhichen Medical Technology Co., Ltd.

Overview

This video presents the XD-F2 Dual-Lane Fully Automatic Disposable ECG Electrode Production Equipment, an upgraded dual-channel synchronous production line designed to double production capacity compared with traditional single-lane machines by outputting two electrodes simultaneously, the entire equipment achieves synchronized dual-channel die-cutting, dual-path gel dispensing and dual-station lamination, while integrating automatic waste stripping, independent dual-channel conductivity testing and targeted defective product rejection, perfectly catering to large-volume and high-efficiency mass production orders, with a maximum standard production capacity reaching 170 to 180 pieces per minute and a stable single-channel speed of 110 pieces per minute, the machine maintains highly consistent operating beats between the two lanes and supports rapid switching of various raw materials and multiple electrode specifications, equipped with an exclusive independent dual-channel control system that ensures the abnormal shutdown or failure of one channel will not affect the continuous operation of the other channel, effectively minimizing production downtime losses and making it the ideal core production equipment for large-scale medical consumable factories, its precise technical specifications include die-cutting and positioning accuracy of ±0.5mm, station positioning accuracy within ±0.1mm, a maximum dual-channel raw material width of 120mm, a maximum material roll outer diameter of 450mm, a single-channel finished product maximum width of 55mm, overall machine dimensions of 4000×800×1800mm, a total weight of 1.6 tons, 4KW rated power, DC 220V operating voltage and 0.65MPa working air pressure, this advanced production line features nine powerful core functions including precise dual-channel synchronous linkage control to guarantee consistent finished product quality, versatile independent dual-channel operation for synchronous identical production or separate customized specification production, flexible dual-channel rapid mold switching for synchronous or independent replacement of regular and special-shaped molds to adapt to diverse order types, independent dual-channel conductivity testing and non-interfering defective product rejection to eliminate unqualified products accurately, user-friendly Chinese and English bilingual touch operating system with independent dual-channel parameter and output display, separate dual-channel output statistics for real-time and cumulative production data recording, independent process formula storage supporting up to 60 sets of production parameters for one-click recall and zero debugging cost, exclusive single-channel material shortage alarm and shutdown protection to maximize continuous production efficiency, and full-range dual-channel real-time fault monitoring and independent early warning system to avoid unnecessary full-machine shutdowns, featuring outstanding advantages of doubled production capacity, highly independent dual-channel operation, high-precision separate inspection and rejection mechanism for superior yield rate, flexible multi-specification mass production capability, stable industrial PLC control system supporting 24-hour non-stop continuous operation, and complete export-standardized English parameter configuration that fully meets international factory audit and export certification requirements for global medical device manufacturers.