📞:+86 13381527768
📫:export@zaxmedical.com
📞:+86 13381527768
📫:export@zaxmedical.com
Reusable TENS/EMS physiotherapy electrodes have unique production requirements such as carbon conductive printing, thick high-water-locking gel coating and repeated use lamination. The dedicated full-automatic assembly line integrates all core processes to realize unmanned mass production, stable product impedance and consistent gel thickness, which is the core production equipment for home rehabilitation electrode manufacturers.
Non-woven/PET substrate automatic unwinding & tension correction
Carbon conductive ink precision printing & low-temperature curing
Thick reusable hydrogel quantitative coating station
Silicone release liner automatic compound lamination
Multi-size rotary die cutting forming
CCD full visual appearance inspection
Single piece automatic stacking & counting
Manual auxiliary paper-plastic bag sealing packaging
Micro-adjustment printing scraper, uniform carbon film thickness tolerance ±0.01mm, low temperature hot air drying to avoid substrate deformation, ensure consistent surface resistance of finished pads.
Dual storage constant temperature gel tank, large flow metering valve, gel thickness adjustable 0.3~1.2mm, suitable for high water retention reusable gel formula without bubble generation during coating.
Quick-change mold structure, compatible square, oval, butterfly TENS pad sizes, high hardness mold steel long service life, clean cutting without burrs.
Automatically identify missing carbon printing, gel shortage, substrate wrinkles, die-cut offset, automatically separate defective products without manual sorting.
Single row standard line: 3200~4000 pieces per minute
Large-size thick gel TENS pad: 2600~3000 pieces per minute
Small mini rehabilitation electrode: up to 4500 pieces per minute
The whole production line is suitable for 100,000-class constant temperature and humidity clean workshop, with independent dust removal air supply above printing and gel coating stations to prevent carbon powder and dust from polluting finished electrodes, complying with ISO13485 production environment standards.
Clean printing scraper and gel valve residual glue to prevent carbon ink and gel from solidifying and blocking precision parts.
Substrate tension sensor, gel coating thickness encoder, die cutting position photoelectric switch calibration.
Printing rubber roller, coating compression roller, die cutting protective pad regular replacement to ensure finished product yield.
Support single-row / double-row high-speed configuration switching, independent increase or decrease of printing, gel coating and inspection stations according to customer product structure, reserved space for automatic packaging machine docking to realize fully closed unmanned production.
Dedicated full-automatic TENS electrode production line solves the pain points of unstable resistance and inconsistent gel thickness in semi-manual production, greatly improves factory daily output and finished product qualification rate, and reduces long-term labor cost for rehabilitation electrode export manufacturers.